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Material Cost Variance

A clear guide to Material Cost Variance, explaining how companies measure and analyse differences between standard and actual material costs.

Written By: author avatar Tumisang Bogwasi
author avatar Tumisang Bogwasi
Tumisang Bogwasi, Founder & CEO of Brimco. 2X Award-Winning Entrepreneur. It all started with a popsicle stand.

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What is Material Cost Variance?

Material Cost Variance (MCV) is a cost accounting metric that measures the difference between the actual cost of materials used in production and the standard (expected) cost. It helps businesses evaluate how efficiently they are managing material expenses.

Definition

Material Cost Variance is the difference between the actual cost of materials and the standard cost allowed for the actual output produced.

Key Takeaways

  • Determines whether material costs are over or under budget.
  • Helps identify inefficiencies or purchasing issues.
  • Key tool in standard costing and variance analysis.

Understanding Material Cost Variance

MCV is part of a broader variance analysis system used in manufacturing to control costs and improve efficiency. Variances may arise due to:

  • Changes in supplier pricing
  • Poor purchasing decisions
  • Material waste or misuse
  • Changes in production efficiency
  • Market price fluctuations

MCV breaks down into two sub-variances:

  1. Material Price Variance (MPV) – Difference in cost due to price changes.
  2. Material Usage Variance (MUV) – Difference in cost due to quantity used.

Formula (If Applicable)

Material Cost Variance (MCV):
[ \text{MCV} = (\text{Standard Cost} – \text{Actual Cost}) ]

Sub-Variances

1. Material Price Variance (MPV):
[ \text{MPV} = (\text{Standard Price} – \text{Actual Price}) \times \text{Actual Quantity} ]

2. Material Usage Variance (MUV):
[ \text{MUV} = (\text{Standard Quantity} – \text{Actual Quantity}) \times \text{Standard Price} ]

Favourable variance = costs lower than expected.
Unfavourable variance = costs higher than expected.

Real-World Example

A furniture company budgets P50 per unit of wood but pays P55 due to supplier price increases. If they use more wood than expected, the MCV will show an unfavourable variance, prompting investigation.

Importance in Business or Economics

Material Cost Variance helps businesses:

  • Control production costs
  • Improve purchasing strategies
  • Detect inefficiencies early
  • Optimize supplier negotiations
  • Enhance profit margins

Types or Variations

  • Material Price Variance (MPV)
  • Material Usage Variance (MUV)
  • Yield Variance
  • Mix Variance
  • Variance Analysis
  • Standard Costing
  • Manufacturing Overhead

Sources and Further Reading

Quick Reference

  • Measures difference between actual and standard material costs.
  • Indicates cost-saving opportunities or inefficiencies.
  • Broken into price and usage variances.

Frequently Asked Questions (FAQs)

What does a favourable MCV mean?

Material costs were lower than expected.

What causes an unfavourable variance?

Poor purchasing, rising prices, or excess material usage.

Who uses MCV?

Cost accountants, production managers, and financial analysts.

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Tumisang Bogwasi
Tumisang Bogwasi

Tumisang Bogwasi, Founder & CEO of Brimco. 2X Award-Winning Entrepreneur. It all started with a popsicle stand.